Welding Positioners

At Future Automation, we engineer state-of-the-art welding positioners that transform industrial welding processes through precision engineering and innovative design.

Next-Generation Welding Technology

Our advanced welding positioners are sophisticated mechanical systems that hold and rotate tubular or spherical industrial workpieces through a complete 360 degrees. This technology enables welders to maintain optimal working angles with unparalleled stability, ensuring the workpiece is always positioned for maximum welding efficiency and quality.

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Welding Positioner

We bring a wide array of Welding Positioner to our clients, which is available in various specifications as per the demands of clients. These positioners are available with unique features like frequency conversion stepless speed control and more that helps in further operations. These are used for the purpose of welding between pipe and pipe, pipe and flange, bend pipe and T type pipe. However, these are highly suitable for circular and ring workpiece. Our clients can avail them in different capacities and specifications per their need.

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Tilting Welding Positioner

We bring forth a unique range of highly efficient 100 kg Positioner with Manual Tilting, which is fabricated using superior quality material. These positioners are primarily designed for manual welding of round items and find wide application in various industries. Our range of products are available in various technical specifications, models, rotation speeds and capacities and as per the specifications detailed by the clients.

Welding Positioners 2TON (Manipulators)

Welding Positioners 2TON (Manipulators)

We offer excellent quality range of Welding Positioners (Manipulators) that are made from quality raw material. Widely used in various industrial applications.

Our 2-ton positioners feature precise rotation control and 120° tilt capability, enhancing productivity and weld quality while reducing operator strain. Built with safety features for demanding environments in heavy manufacturing, vessel production, and structural fabrication.

Product Specifications

ModelFA 100FA 250FA500FA 1000FA 2000FA 5000FA 10000FA 20000
Rated load Capacity(Kgs)100 kgs250 kgs500 kgs1000 kgs2000 kgs5000 kgs10000 kgs20000 kgs
Center of Gravity75 mm100 mm150 mm150 mm150 mm300 mm300 mm300 mm
Eccentricity50 mm75 mm100 mm100 mm150 mm300 mm300 mm300 mm
Table Speed Range (R.P.M)0.1 to 1.00.1 to 1.00.1 to 1.00.1 to 1.00.05 to 0.750.05 to 0.750.05 to 0.750.02 to 0.5
Table Diameter400mm500 mm750 mm925 mm1070 mm1500 mm1600 mm2000 mm
Table Tilt135135135135135135135135
Table Slot & Bolt Size8mm12 mm14 mm20 mm20 mm25 mm25 mm25 mm

Performance Advantages

Future Automation welding positioners deliver measurable benefits to your production line:

  • Workflow Optimization: Enables welders to maintain fixed positioning while accessing all areas of the workpiece
  • Operator Endurance: Significantly reduces physical strain and fatigue through ergonomic operation
  • Production Efficiency: Increases throughput by minimizing repositioning time and maximizing active welding time
  • Quality Assurance: Delivers consistent, high-integrity welds by eliminating challenging angles and positions
  • Precision Control: Features programmable rotation speeds and positioning for repeatable, high-quality results

Industry Applications

Our precision-engineered welding positioners excel across multiple sectors:

  • Automotive Manufacturing: Provides dynamic positioning for complex vehicle component assembly
  • Industrial Pipe Systems: Ensures flawless joints for flanges, valves, and critical pipeline connections
  • Structural Steel Fabrication: Enhances accuracy and efficiency in load-bearing component production
  • Pressure Vessel Manufacturing: Facilitates perfect circumferential welds on tanks and containers
  • Railway Infrastructure: Supports precise fabrication of passenger train components and systems

Advanced Features Of Welding Positioner

Our welding positioners incorporate cutting-edge features:

  • Robust all-steel geared construction with direct-drive transmission for maximum reliability
  • Advanced digital control systems with variable speed drives for precise operation
  • Integrated digital monitoring with real-time rotation speed display
  • Reduced reliance on overhead cranes and manual handling equipment
  • Enhanced weld quality through optimized “down hand” positioning capabilities
  • Seamless compatibility with manual, semi-automatic, and fully automated welding systems

Applications Engineering

Future Automation welding positioners are precision-designed for:

  • High-integrity circumferential welding operations
  • Advanced material overlay and strip cladding processes
  • Optimized down hand position welding for critical applications
  • Complex assembly access in confined configurations
  • Continuous production environments requiring maximum uptime
Pioneers in the industry, we offer pull through welding automation systems and pull through welding system from India.
Product Details:
 
Automation GradeSemi-Automatic, Fully Automatic
BrandFuture Automation